Proving absolute effectiveness compared to competing high-volume drilling solutions
When Sandvik Coromant launched CoroDrill® DE10 in March 2025, the goal wasn't simply to introduce a new drilling tool. The exchangeable-tip drill was the first of its kind in high-volume drilling, offering a plug-and-play approach and a universal M5 geometry for faster, higher-quality results and greater versatility. But none of these advantages really make a difference until you understand their importance in real-world situations. In this article, Mikael Carlsson, Global Product Specialist for Indexable Rotating Tools at Sandvik Coromant, shows what the CoroDrill® DE10 can do.
This tool was developed with three main goals in mind: ease of use, reliable performance, and adaptability. It features a patented tip-body interface and a high-strength steel drill body, which together ensure maximum stability under demanding cutting parameters.
One of the most innovative features of this tool is the injection-molded solid carbide tip, a first for Sandvik Coromant. By adapting the powder injection molding process, traditionally reserved for plastics, the team was able to achieve a more precise and consistent tool geometry. This has enabled greater control of the drill center and a more robust corner design, ensuring reliable tool performance even under challenging cutting conditions.
Another key feature of CoroDrill® DE10 is the patented pre-tension clamping interface, which combines intuitive design with superior security. This interface enables quick and easy drill bit changes without spare parts, ensures reliable drilling at high speeds and feeds, delivers higher clamping force, and produces straighter holes with tighter tolerances without the need for a pilot drill. Furthermore, thanks to its longer drill body life, CoroDrill® DE10 is the most robust exchangeable-head drill of its kind.
However, regardless of these advantages, a tool must prove its worth in real-world machining environments if it is to truly transform the way manufacturers approach holemaking operations.
A tool that makes a difference in ISO P applications
Following its launch, Sandvik Coromant decided to test the performance of CoroDrill® DE10 through an extensive global benchmarking program. Over several months, four Sandvik Coromant Centers (in Sandviken, Sweden; Renningen, Germany; Chongqing, China; and Mebane, USA) conducted rigorous tests in real-world production scenarios. Each site applied standardized cutting parameters on different materials, such as steels (ISO P1 and P2) and stainless steels (ISO M1), comparing CoroDrill® DE10 with leading market competitors.
For a complete overview of the tool's performance, several properties were tested and analyzed: hole diameter, surface quality, burr height, chip formation, tool life and process security were evaluated and compared with six competitors' solutions, using the same cutting data in each test for the three materials tested.
The results were always in favor of CoroDrill® DE10. At Sandviken, where tests on high-strength ISO P2 materials pushed the drills to their limits, CoroDrill® DE10 achieved H9/H10 hole tolerances with exceptional process security, while the other two tools tested failed to achieve this level of accuracy. CoroDrill DE10 achieved consistent surface quality (Ra 0.8–1.3 µm) without damaging the tool, while competitor tools suffered chipping or edge wear despite having similar surface roughness.
Other ISO P tests showed encouraging results. In Germany, where tests were performed on an ISO P1 workpiece, CoroDrill® DE10 improved or maintained surface finish values under optimized conditions (1.2–1.9 µm), while a competitor's tool significantly deteriorated to values of 3.3–3.8 µm, even after optimization – a sign of process instability and poor edge quality. The other competitor showed an inconsistent surface finish from the start and was not subjected to further testing due to unsatisfactory performance.
Images from the wear tests conducted in Chongqing undeniably demonstrate that CoroDrill® DE10 offers more stable and predictable wear patterns than competitors. CoroDrill® DE10 showed only slight flank wear and minor abrasion after 41 meters of drilling, with no edge fractures observed. The wear was uniform and predictable, indicating controlled cutting forces and stable chip evacuation. On the other hand, a competitor achieved a similar cutting length, but experienced corner fracture and cutting edge damage. These wear phenomena, linked to underlying brittleness, are a sign of instability, most likely due to chip adhesion or microfractures on the cutting edge. Another competitor reported significant wear after just 38 meters, with chipping of the cutting edge and poor coating integrity.
Highest precision in ISO M
The strengths of CoroDrill® DE10 were also evident in tests on ISO M materials. At the Mebane facility, the tool performed better in every test, outperforming competitors thanks to the best compromise between precision, surface quality, stability and tool life.
In the tests, CoroDrill® DE10 achieved a high level of precision in the hole diameter (in a range of 13.03–13.05 millimeters) while maintaining a uniform surface finish (Ra 0.7–1.0 µm). It completed over 52.5 meters of holes without reaching its tool life limit, unlike the other tools, which reached their wear limits at the same cutting length.
The results for ISO M1 materials were also positive for Sandviken. CoroDrill® DE10 exceeded 76 meters of drilling and was still usable, while the competitor stopped at just 53 meters with initial chip formation deterioration. The tool also maintained consistent hole diameters of 13–13.02 millimeters, meeting H9/H10 tolerance classes. The competitor tool, however, produced slightly undersized holes of 12.99–13.02 millimeters. While this is an infinitesimal difference, even the smallest deviation in hole size can cause problems with real-world part assembly.
It's one thing to bring a new solution to market, but demonstrating its capabilities versus competing solutions is another challenge entirely. The innovations behind CoroDrill® DE10 aren't just exciting; they make a real difference in high-volume drilling.
Learn more about CoroDrill® DE10 by viewing technical insights, videos, and customer success stories on the Sandvik Coromant website.
Fanuc crx-3ia: the pocket-sized cobot that takes welding anywhere
Designed for shipyards and steel construction, the CRX-3iA is carried in one hand and operates with the precision of a fixed arm. FANUC introduces the CRX-3iA collaborative robot, the lightest and most compact model in the entire CRX cobot range. Designed to be transported and ready for operation in minutes, it is aimed at all those applications where being able to move the robot quickly makes a real difference. Weighing just 11 kg, the CRX-3iA addresses a real need in industries such as shipbuilding and steel construction, where welders often work on enormous structures and must constantly move. The robot can be carried with one hand, positioned at a new work point, and is ready to go in seconds. This means a single person can manage multiple welding stations, a real advantage in a market that has long been plagued by a shortage of qualified welders. The 3 kg payload is sufficient to simultaneously handle the torch and the seam tracking sensor, while the repeatability of ±0.02 mm ensures the precision required for certain processes. After each move, the robot automatically detects its installation angle and, using a laser scanner or tactile sensor, locates the seam and plans its path autonomously. An optional magnetic base can be added to attach the robot directly to steel structures quickly and stably, eliminating much of the complexity of traditional robotic installations. The CRX-3iA is part of the CRX series, a range of FANUC cobots that can handle payloads of up to 30 kg and reach up to 1,756 mm, and integrates seamlessly with existing FANUC control systems and software. It also inherits wrist button technology: the operator can guide the arm and teach positions directly to the robot, without having to resort to a Teach Pendant, making programming faster and production changeovers less costly. Its application possibilities extend beyond welding. Its compact size and light weight make it suitable for AGV mounting for picking, line replenishment, and internal handling. It's also an attractive solution for training environments, where there's often no space for a traditional industrial robot. “Companies need automation that adapts to them, not the other way around,” says Vera Mariani, Business Development and Communications and Sales Coordinator Manager at FANUC Italia . “With the new CRX-3iA, we focused on ease of use, quick commissioning, and precision. Customers can bring automation where it's needed, without having to rethink the entire installation.” The new CRX-3iA cobot will be one of the protagonists of the Technovation Forum , the FANUC event open to all and dedicated to new technologies and automation which will be held on 18 November at the Lainate (MI) headquarters.
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